From Barcodes to Prime Labels: OMNI Systems’ Digital Printing Journey with Domino

OMNI Systems, a leading US provider of high-quality labels for the logistics, food, and consumer packaged goods industries, recently described its journey in digital printing applications through its ongoing partnership with Domino. With the acquisition of multiple Domino K600i digital UV inkjet printers over the past several years, OMNI Systems continues to drive efficiency, precision, and scalability in label production.

The company now operates three K600i units in its Cleveland, Ohio facility – two 558mm (22-inch) dual-bar units and one 445mm (17-inch) single-bar unit – enhancing its ability to produce high-quality variable data and sequential barcoded labels at greater speeds and volumes. In addition, the most recent installation at OMNI Systems’ St. Louis, Missouri location utilises a 445mm (17-inch) single-bar unit to support their growing prime label market.

Dean Ketchum, Business Development Manager, emphasised OMNI Systems’ market positioning. “We pride ourselves on delivering the best price and highest quality in the market. Our ability to scale and provide cost-effective solutions set us apart from the competition, and Domino helps us with that.”

AJ Newkirk, whose 20+ year career with the company began as Press Operator and who is now Continuous Improvement Manager, agrees. “OMNI Systems has always focused on delivering low-cost, high-quality labels with exceptional service. Our continued investment in digital printing, particularly with the Domino K600i technology, allows us to remain at the forefront of efficiency and innovation while meeting our customers’ evolving needs.“

How the Journey Began
OMNI Systems’ journey into digital printing began over a decade ago with the installation of its first Domino K600i printer in 2013. Originally purchased to support a single customer, the technology quickly proved instrumental in broadening the company’s capabilities. One of OMNI Systems’ most notable contributions includes its collaboration with one of the world’s largest retailers, in developing a label critical to logistics and shipping operations worldwide.

The Technology
Domino K600i is a proven, highly productive monochrome digital UV inkjet for printing variable data onto a wide range of coated or uncoated web and sheet applications. K600i is typically integrated onto a flexo press, rewinder, or finishing system and is capable of printing up to 150 metres per minute (492 fpm) at 600 dpi in a dual-bar configuration, or 75 metres per minute (246 fpm) as a single-bar. Standard print bar widths are 108mm (4.25”), 220mm (8.69”), 333mm (13.11”), 445mm (17.54”), and 558mm (22”).

Maximising Production
At the Cleveland facility, with a production schedule running 24/5 and printing 6.5 to 8 million labels every 24 hours on the 558mm (22”) K600i units, the durability and reliability of Domino’s technology have played a crucial role in OMNI Systems’ operations. The advanced dual-bar system enables faster throughput while maintaining excellent print quality… a key factor in the company's decision to continue investing in Domino solutions.

Well-Positioned for the Future
OMNI Systems’ President Mike Murton says, “The ability to print high-quality, variable data labels at scale is more important than ever. As customer needs continue to evolve, particularly with the rise of QR codes and GS1’s Sunrise 2027 initiative, we are well-positioned to provide innovative solutions that meet modern supply chain demands.”

As the company looks to the future, OMNI Systems’ investment in digital printing underscores its commitment to staying ahead in an increasingly data-driven market. Its strategic partnership with Domino ensures it can meet the high expectations of global brands and logistics providers.

Gary Peterson, Domino Sr. Account Manager – Variable Data Printing, who has been involved in the partnership for many years, shared his perspective: “OMNI Systems’ commitment in utilising digital printing, specifically for variable data applications, has made this collaboration incredibly successful. Seeing how their use of the K600i has evolved over the years is a testament to their forward-thinking approach.”

Hear more about OMNI Systems’ experience in this case study video.

ENDS